AlliSport TD5 EGR Removal Kit suitable for Defender and Discovery. NEW 2015 design for vehicles up to 2001 without heat exchanger! No need to worry about removing the rusty small bolts in the exhaust manifold that are prone to breaking off as with all other kits! Now supplied with a Lifetime Warranty! Removal of the Exhaust Gas Recirculation (EGR) system is widely recognised as a simple and effective method of improving the efficiency of a turbo diesel engine.   The EGR allows hot, used gases back into the engine and can cause excessive black smoke and lack of power.  Cool air is fundamental for efficient, clean combustion and power! Our EGR bypass system not only stops the hot, second – hand air entering the engine, but also removes the restriction caused by the original EGR set up, which is considerable particularly on later engines. The AlliSport design of EGR valve bypass does not interfere with the engine ECU systems, and will not cause any warning lights to occur. Original manufacturers replacement EGR valves are expensive and likely to fail again.   Our kits are precision laser cut and professionally TIG welded by hand in house.

Substantial power torque & economy gains with this kit! A brand new design full size high performance intercooler from AlliSport Ltd. Gives 45% increase in power and torque! Improved core design with improved flow characteristics and redesigned “Bi-Fold” end tanks for extra strength. Our latest design is not only stronger but flows better as well as looking smarter! Designed to replace the original much smaller intercooler on the Land Rover Defender TD5. This Intercooler kit now fits both Air Con or non-Air Con vehicles. This intercooler is over twice the size of the original Land Rover item! This highly efficient product is designed and manufactured by AlliSport Ltd and comes ready to fit utilising the original pipe work and mounting brackets. Constructed using our ultra efficient vacuum brazed core design with internal “turbulators” to increase cooling capacity. CNC stamp cut for quality and consistency and fully TIG welded by hand all in house. The increased cooling capacity together with the appropriate electronic tuning can allow performance to be increased to over 190BHP with an improvement in fuel economy. Fuel economy increaces by, on average 10% with a reduction in cylinder head thermal stress. Thermal stress is actually reduced as the EGT or combustion temperature is reduced dramatically. In order to get the best from this upgrade the fuelling needs optimising to suit. Specification:   Atmosphere controlled construction, high efficiency core Fin design allows air to flow through to water radiator Suitable for fast road or competition usee 600 x 330 x 60mm core size 760 x 340 x 60mm overall size 51mm tube connections High grade alluminium construction CNC stamp cut mounting brackets Fits original mounts and hoses TIG welded by hand